CNC Router Cutting Services

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Mercer Gasket & Shim is equipped with new, state-of-the-art router cutting equipment. We can assist with mid to high volume mass production runs.  Our capabilities include making material recommendations, CAD design, engineering support, and computerized reverse engineering.  We have developed a reputation for delivering high-quality solutions with quick turnaround times. As an ISO 9001:2015 certified company, we serve our customers with products and services that undergo strict quality control management.

In-House Router Cutting Specifications

To learn more about how we can serve you, contact Mercer or request a quote.

If you want to learn more about when to consider using router cutting keep reading:

Router cutting, also known as CNC routing, is a subtractive manufacturing process where a computer-controlled router is used to cut and shape materials such as wood, plastic, metal, foam, and composites. Here are the benefits of router cutting and when you might choose this method for fabricating parts:

Benefits of Router Cutting:

1. Precision: CNC routers offer high precision and accuracy, allowing for intricate designs and complex shapes to be cut with consistency.
2. Versatility: Router cutting can work with a wide range of materials, including wood, plastics, metals, and composites, making it suitable for various industries and applications.
3. Efficiency: CNC routers can automate the cutting process, resulting in faster production times compared to manual cutting methods.
4. Complexity: Router cutting is ideal for fabricating parts with complex geometries, as the computer-controlled router can follow precise paths and intricate patterns.
5. Repeatability: CNC routers can replicate cuts with high repeatability, ensuring consistency across multiple parts or production runs.
6. Scalability: Whether you’re producing a single prototype or a large batch of parts, router cutting can scale to accommodate different production volumes.
7. Minimal waste: CNC routers optimize material usage by cutting parts with minimal waste, which can lead to cost savings and environmental benefits.

When to Use Router Cutting:

1. High precision requirements: If your project demands tight tolerances and intricate details, router cutting can deliver the precision needed for accurate part fabrication.
2. Complex shapes and designs: Router cutting is ideal for fabricating parts with complex shapes, bevels, chamfers, and other intricate features that may be challenging to achieve with other cutting methods.
3. Batch production: CNC routers excel in batch production scenarios where you need to fabricate multiple identical or similar parts efficiently.
4. Customization: If your project requires customization or the fabrication of unique parts, router cutting offers the flexibility to create bespoke designs with ease.
5. Material versatility: Router cutting can handle a wide range of materials, making it suitable for industries such as woodworking, signage, aerospace, automotive, and more.
6. Integration with CAD/CAM software: CNC routers can be programmed using computer-aided design (CAD) and computer-aided manufacturing (CAM) software, allowing for seamless translation of digital designs into physical parts.

In summary, router cutting offers precision, versatility, efficiency, and scalability, making it suitable for a wide range of applications across various industries. You should consider using router cutting when you require high precision, complex shapes, batch production, customization, material versatility, and integration with CAD/CAM software.

Router cutting, also known as CNC routing, is widely utilized in various industries for fabricating parts with precision and efficiency. Here are the top five industries where router cutting is commonly employed:

1. Woodworking Industry: Router cutting is extensively used in the woodworking industry for cutting, carving, and shaping wood materials to create furniture, cabinetry, millwork, decorative items, and architectural components.
2. Signage and Graphics Industry: In the signage and graphics industry, router cutting is used to fabricate letters, logos, and other signage elements from materials such as acrylic, PVC, aluminum composite panel (ACP), foam board, and wood.
3. Aerospace Industry: Router cutting is employed in the aerospace industry for machining various materials, including composites, aluminum, titanium, and plastics, to fabricate components such as aircraft interior panels, moldings, and structural parts.
4. Prototyping and Manufacturing: Router cutting is widely used in prototyping and manufacturing industries to fabricate prototypes, custom parts, molds, and tooling across diverse sectors such as automotive, electronics, consumer goods, and industrial machinery.
5. Construction and Architectural Millwork: In the construction and architectural millwork industries, router cutting is utilized to fabricate components such as moldings, trim, staircases, doors, windows, and custom architectural elements from materials like wood, PVC, and composite materials.

These industries benefit from the precision, versatility, and automation capabilities of router cutting technology, enabling efficient fabrication of parts with complex geometries and tight tolerances.